Small Mobile Concrete Batch Plant
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Small mobile concrete batch plants have emerged as a revolutionary solution to the ever-changing landscape of the construction industry. These plants, also known as portable concrete batching plants, mobile concrete mixing plants, or simply mobile batching plants, are built around the ability to transport a complete set of concrete production equipment to different construction sites, enabling the production of high-quality concrete on-site.
Working Process
- Material Loading
The first step in the operation of a mobile concrete batching plant is to load the raw materials. Aggregates are delivered to the site by trucks and unloaded into the corresponding aggregate silos. The silos are designed to facilitate loading. Cement is usually transported in bulk and pumped into vertical silos by a pneumatic system. Additives are poured into special bins.
- Batching
After the material is loaded, the batching process begins. The operator enters the specific mixing recipe into the control system. Based on the input information, the control system starts the vibrating feeder on the aggregate silo. The feeder starts releasing aggregate into the weigh hopper. At the same time, the screw conveyor starts conveying cement from the silo to the weigh hopper and the additive metering pump is started. The weigh hopper is equipped with a high-precision load cell that continuously measures the weight of the added material. When each material reaches the required weight, the control system stops the corresponding feeder or conveyor.
- Mixing
After all dry materials are accurately weighed, they are poured into the mixer. The calculated amount of water is then added to the mixer. The mixer starts to rotate and the blades on the twin shafts start to mix the material. The mixing process for standard concrete usually takes 60 to 120 seconds. During this time, the materials are thoroughly mixed to form a homogeneous concrete mixture.
- Discharging
After mixing is complete, the ready-mixed concrete is discharged from the mixer. In most cases, the concrete is discharged into a waiting concrete transport truck. The concrete mixer truck is located below the mixer's discharge chute and the concrete is fed by gravity or, in some cases, pumped into the transport truck's drum. The transport truck then delivers the concrete to the construction site for immediate use.
History
The origins of portable concrete batching plants can be traced back to the mid-20th century, when the construction industry began to face challenges associated with transporting ready-mixed concrete over long distances.
As construction projects began to spread to more remote areas, the need for a more efficient and cost-effective way to produce concrete on-site became increasingly urgent.
Early small mobile concrete batch plants were relatively rudimentary, with simple mixing methods and limited automation. However, over the decades, technological advances have transformed these plants into highly sophisticated and efficient units.
The development of high-quality construction materials, such as high-strength steel for concrete batching plant structures and more durable components for mixing and batching systems have significantly improved the performance and service life of mobile concrete mixing plants.
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Drum Concrete mixers usually have two common transmission modes
Gear transmission type
Gear transmission transmits power and torque through the meshing of gears. The advantages of this transmission mode are compact structure, accurate transmission ratio and high transmission efficiency. Gear drives are often used where precise control of mixing speed and mixing force is required.
Friction drive type
Friction transmission transmits power and torque through friction. It has a simple structure, low cost and easy maintenance. Power can be transmitted only through friction. This design reduces the weight of the whole machine and greatly reduces the manufacturing cost.
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FAQ
Q: What is the floor space of 60m³ concrete batching plant?
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Products Parameter
Small mobile concrete batch plants have come a long way since their inception. Their ability to integrate multiple components into a single, mobile unit has revolutionized the way concrete is produced on the construction site.
With the continuous advancement of component technology such as mixing units, batching systems, and control systems, these mobile mixing plants are becoming more efficient, precise, and reliable.
As the construction industry continues to develop and expand into new and diverse areas, mobile concrete plants will undoubtedly play a more important role in meeting the demand for high-quality, on-site produced concrete.
|
Name |
YHZS60 Concrete Batching Plant |
|
Theoretical Capacity |
60m³/h |
|
Model of Mixer |
JS1000 |
|
Mixing motor power |
2*18.5kw |
|
Cycle period |
60s |
|
Volume of Mixer |
1000L |
|
Volume of Cement silo |
3*100t |
|
Capacity of batching plant |
1600L |
|
Volume of aggregate bins |
4*8m3 |
|
Number of Aggregate |
4 |
|
Max aggregate dia. |
<=80mm |
|
Discharge height |
4.2 m |
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