Portable Concrete Batching Plant

 

 

 

 

**Mixer host**: JS1000 twin-shaft forced mixer is selected, which is the core component of the portable concrete batching plant. It consists of a motor, a reducer, a mixing shaft, a mixing blade, a mixing drum, etc., and is responsible for forced mixing of various materials to make them fully mixed and evenly mixed.

- **Batching system**: Including aggregate silo, batching scale, belt conveyor, etc. There are usually 2 or 4 aggregate silos with a volume of 2×11.3m³ (the number of silos is optional) for storing sand and gravel aggregates of different specifications. The batching scale accurately measures the aggregates, and then transports the aggregates to the mixing host through a belt conveyor.

- **Cement supply system**: usually composed of cement silos, screw conveyors, cement metering scales, etc. The cement silo is used to store cement, and the screw conveyor transports cement from the cement silo to the cement metering scale, and then sends it to the mixing host after metering.

- **Water and admixture supply system**: including water tanks, water pumps, water metering scales, admixture tanks, admixture metering scales, etc. The water in the water tank is transported to the water metering scale by a water pump, and the admixture in the admixture tank is metered by the metering scale and added to the mixing host together with water.

- **Control system**: The automatic control system of PLC + industrial computer can realize the full automation control of the mobile concrete plant, including the batching, mixing, and unloading of materials. Operators can set various parameters through the operation interface and monitor the operating status of the equipment. It has the advantages of simple operation, precise control and high reliability.

- **Easy to move**: It adopts a trailer design and can be towed by a tractor. The trailer speed is ≤60km/h. It is easy to transfer and can be quickly put into use at different construction sites. It is especially suitable for roads, bridges, hydropower and other highly mobile engineering construction.

- **Quick installation**: The equipment is a fully pre-connected complete set of equipment when it leaves the factory, and each component is highly integrated. After arriving at the construction site, except for the screw conveyor and cement silo, the entire mixing station can be towed and moved by dropping the front end, and the walkway and heightening plate can be folded down. Most control cables do not need to be disassembled. It can be installed and debugged in a short time and put into production. The deployment time only takes a few days.

- **Compact structure**: The batching conveyor, mixing host, various weighing systems, screw conveyor and powder silo are integrated into one, occupying a small space. Whether in working state or transportation state, it has good spatial adaptability.

- **Reliable performance**: JS1000 twin-shaft forced concrete mixer is used, which has high mixing efficiency and good effect. It can quickly and evenly mix fluid and dry hard concrete. The capacity of each batch is 1m³, and the theoretical productivity can reach 60m³/h.

- **Precise measurement**: Equipped with a high-precision measurement system, it can accurately measure materials such as aggregates, cement, water and admixtures. Among them, the aggregate measurement range is 3000kg±2%, the cement measurement range is 700kg±1%, and the measurement accuracy of water and admixtures can also meet production requirements to ensure the stability of concrete quality.

A mobile concrete mixer trailer is a vehicle used to transport various types of tanks and the goods in the tanks. The following is a detailed introduction:

Structural composition
- **Chassis**: Similar to the chassis of ordinary trucks, it includes a frame, axles, tires, suspension, brakes and transmission systems, etc., which provide support, driving and braking functions for the vehicle.
- **Tank loading and unloading and fixing devices**: Common ones include hydraulic systems and loading and unloading flipping mechanisms. The hydraulic system provides power, and the loading and unloading flipping mechanism cooperates with the hydraulic system to realize the loading, unloading, flipping and fixing of the tank, ensuring that the tank is stable during transportation.
- **Accessory equipment**: Equipped according to the nature and needs of the transported goods, such as tankers transporting flammable liquids will have anti-static devices and spark-proof devices; tankers transporting hazardous chemicals will have corresponding safety warning signs, emergency shut-off valves, etc.

Features
- **Flexible and convenient**: The tank can be transported to different locations as needed to achieve flexible transportation of goods. For some temporary or mobile operation scenarios, such as the transfer of dry-mixed mortar at construction sites and the supply of liquid goods in remote areas, mobile tank trucks can respond quickly and complete transportation tasks.
- **Efficient transportation**: The tank capacity of the tank truck is large, which can transport a large amount of goods at one time, reduce the number of transportation times, and improve transportation efficiency. At the same time, the loading and unloading process is automated or semi-automated through the hydraulic system and the loading and unloading flip mechanism, which shortens the loading and unloading time.
- **Strong professionalism**: Different types of mobile tank trucks are specially designed according to the characteristics and transportation requirements of different goods, which can meet the special transportation needs of various goods and ensure the safety of the transportation process and the stability of the quality of the goods.

 

Ningdu Xingye Machinery Manufacturing Co., Ltd.

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