Continuing from the previous article, let's talk about how to layout a concrete batching plant.
Layout of the plant
3. Arrangement of ancillary facilities
⑴ Floor scale
⑵ Gas station
The gas station does not take up much space. In order not to delay production, the driver can load the material before refueling. In this way, the refueling place is closer to the gate exit. It is better to use IC card control when refueling. The card corresponds to the vehicle one by one. The number of liters refueled and the time of refueling can be checked at any time to avoid human recording errors and cheating.
⑶ Car wash site
Combined with the recycling of production wastewater and waste concrete, the purpose of "zero emission" is achieved. The layout of the entire recycling system cannot be too far from the main building, otherwise the establishment of a transfer pool will bring difficulties in control and cleaning. Two or more car wash positions are set according to the number of vehicles.
⑷ Transformer distribution room
The choice of the distribution room is first ventilated and clean around, and then the distance. If the heat dissipation of the distribution room is affected, it is necessary to install air conditioning. The distance is restricted by the power cable, and it is better to lay it out in the direction of the main building.
⑸ Air compressor room
The air compressor generates a lot of heat when working, so the room should be set up more leniently. It is better to install ventilation and exhaust ducts to speed up heat dissipation. In addition, where conditions permit, the air intake should be filtered to help delay the service life of the air compressor. Most of the machine rooms are located behind the main building.
⑹ Repair workshop
Now there are simple and standard repair workshops. According to the company's own strength, there are multi-functional supporting facilities. If it is a simple shed repair workshop, it is best to face the southeast direction and be far away from the raw material storage yard, so that the repair environment (especially in winter) of the repairman and the quality of vehicle maintenance are guaranteed.
Selection of production line equipment and accessories
At present, there are hundreds of manufacturers of concrete equipment in China. After the baptism of recent years, the stability and reliability of their products have been improved, and patents applied for are everywhere. So how to choose the equipment that satisfies you and keeps up with the company's own development and is cost-effective? I hope the following explanation will inspire and help you.
1. Mixing host
The twin-shaft concrete mixer forced mixing host is the heart of the entire concrete batching plant production line. If conditions permit, choose an imported host, such as the German BHS or Japanese KYC concrete mixer. Of course, under the premise that users do not have special requirements, the manufacturers often provide domestic or assembled parts, such as key components such as reducers, lubrication systems, hydraulic actuators, etc., and they will know that they have lost a lot after using them for one or two years.
If it is a domestic mixer host, the twin-shaft mixing host produced by Ningdu Xingye Machinery Manufacturing Co., Ltd. is already mature. For concrete below C30, it only needs to be mixed for 25S to be ready for mixing, compared with the old mixer, which can only be evenly mixed after 40S. Its efficiency can be imagined. The host cleaning system is also a highlight. There may be many companies that have safety accidents in the manual cleaning of the host. With this cleaning system, the intensity of manual cleaning is greatly reduced, and the original daily work content is delayed by three days.
2. Belt conveyor
The next article will continue to explain, please continue to pay attention!
